Page 24 - Polycoat 1.1 Table of Contents
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per federal, state, statutory, counties, cities and local bodies   window of 12 hours after cure and if recoat window is passed, then
        at the place of installation.                         solvent wipe the surface with VOC-compliant solvent and re-prime
                                                              before proceeding with the next coat/phase.
        Product Instructions                                  PHASE 4:
        For complete information associated with the application of   Apply Polyglaze  AR/AR-OF at a rate of 1 1/4 gallon/100 sqft
                                                                           ®
        all Polycoat Products decking systems and products, refer   (0.51 liters/sqm) or 80 sqft/gallon. Immediately broadcast
        to the General Guidelines and Technical Data Sheets of the   washed, dry, rounded sand, 20 mesh (0.841 mm), 6.5+ Mohs
        Polycoat Products catalog, which describes the products,   minimum hardness, at a rate of 20 lbs/100 sqft  (1kg/sqm)
        surface preparation, job conditions, finishing details and other   or as required to achieve a slip-resistant finish, into the wet
        necessary information.                                second coat, covering it completely. This coat will result in an
        Coatings Application                                  additional 15 ± 2 dry mils (381 ± 51 microns) thick membrane,
                                                              exclusive of aggregate. After allowing to cure, remove all loose
        PHASE 1:                                              aggregate, preferably by vacuum.
        Check area of application to ensure that it conforms to the
        substrate requirements, as stated in the General Guidelines.   PHASE 5:
        Prime all joints, cracks, flashings with approved primers as   Apply desired color of Polyglaze  100/100C/100SC or Polyglaze ®
                                                                                       ®
        specified below in Phase 2. Apply PC-260 over all joints, cracks,   AL-50/AL-50SC topcoat at a rate of 1 1/4  gallon/100 sqft (0.51
        and flashing. Bridge joints, cracks, and flashings with 4” (10.2   liters/sqm) or 80 sqft/gallon. For best results, use a 3/8”
        cm) Straight Jacket Tape, pushing it into the PC-260 with a   (0.965 cm) nap phenolic core roller. This coat will result in an
        trowel. Using PC-260 as a caulking compound will shorten   additional 15 ± 2 dry mils (381 ± 51 microns) thick membrane.
        the curing time appreciably over conventional polyurethane
        caulks. Over reinforcement tape, apply a stripe coat of PC-260   OPTIONAL FAST CURE:
        and taper it onto the adjacent surface. Allow the surface to   Basecoat: The addition of PC-50 will shorten cure time to 3-5
        cure for 1 to 2 hours. A manufacturer approved single or two-  hours for each coat an ambient temperature of 75°F (24°C).
        component polyurethane sealant may also be used to bridge   Recoats should occur within 12 hours after cure. If re-coat
        joints, cracks and flashings.                         window has passed, then solvent wipe the surface with VOC-
                                                              compliant solvent and re-prime with Polyprime U.
        PHASE 2
        Substrates other than new plywood are to be primed. Primer   Topcoat: The addition of Polyglaze  Hardener will shorten
                                                                                            ®
        is optional on new plywood. Metal and concrete which have   cure time to 2-4 hours for each coat. Recoats should occur
        been cleaned should be primed with Polyprime  2180SC at   8-12 hours of when the surface becomes tack-free. If Polyglaze
                                                 ®
                                                                                                                ®
        a rate of 1 gallon/300 sqft (0.14 liters/sqm) or 300 sqft/gallon.   Hardener is used to accelerate curing, then re-coat window
        Apply using a brush or phenolic core roller. This will result in   for the subsequent coat is reduced to 24 hours after cure. If
        a 4 dry mils (102 microns) thick membrane.            the recoat window has passed, then solvent wipe the surface
                                                              with VOC-compliant solvent and re-prime surface.
        Note: For rough or porous concrete or when outgassing is a concern,
                   ®
        use Polyprime  EBF-LV at an approximate rate of 1 gallon/200 sqft   SLOPING, CONCRETE REPAIR, CRACK FILLING:
        (0.21 liters/sqm) or 200 sqft/gallon; this rate may vary on the porosity   For sloping, concrete repair or to fill cracks, use PC-260 neat
        of the substrate. Allow primer to become tack free before moving to   or add sand/rubber granules from 0.5 to 1.5 by volume into
        the Coating Application. The point at which the primer is deemed as
        tack free is when the primer passes thumbprint test. The thumbprint   mixed PC-260.
        test is defined by when a thumbprint is left in the primer and primer
        does not transfer to the thumb. If the primer has been allowed to   FINISHED SYSTEM:
        remain tack free for more than 12 hours, it is necessary to solvent   When applied as directed, the Polydeck  150/150 SC Pedestrian
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        wipe surface with VOC-compliant solvent and re-prime the surface.  Traffic  Deck  System will provide 52 ± 5 dry mils (1321 ± 125 dry
        PHASE 3:                                              microns), exclusive of aggregate, of superior waterproofing
        Apply PC-220/220SC to the substrate at a rate of 2 gallon/100   protection.
        sqft (0.82 liters/sqm) or 50 sqft/gallon. For best results, use
        a 1/8” (0.32 cm) notched trowel or notched squeegee. A 3/8”   The system requires a continuous coating application to
        (0.965 cm) nap phenolic core roller may be used, but extra   minimize lines and/or streaking. Any optional adhesion test
        care should be taken to prevent air bubbles. Spread mixed PC-  is to be performed seven days after product application.
        220/220SC evenly over the entire deck resulting in a 22 ± 2 dry   Limitations
        mils (559 ± 51 microns) thick membrane. Allow PC-220/220SC   The following conditions must not be coated with Polycoat
        to cure before proceeding to Phase 4. Recoats must be done   Products deck coating systems or products: on grade slabs,
        within 24 hours of cure.                              split slabs with buried membrane, sandwich slabs with

        Note: Polycoat basecoats should be applied the same day as the   insulation, slabs over unvented metal pan, magnesite, or
        primer to avoid missing the primer recoat window. If this is not   concrete with a structural integrity less than 3000 psi. Asphalt
        possible, broadcast heavy with aggregate into the primer to aid in   surfaces and asphalt overlays may be coated with Polycoat
        the adhesion of the basecoat to the primer. Do not exceed recoat   decking systems if first coated with the Polycoat  PC-IM 129.
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        POLYCOAT PRODUCTS TEL 562.802.8834  |  FAX 562.921.7363                                           Section 2.3
        wpsales@polycoatusa.com  |  www.polycoatusa.com
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