Page 24 - Polycoat 1.1 Table of Contents

per federal, state, statutory, counties, cities and local bodies window of 12 hours after cure and if recoat window is passed, then
at the place of installation. solvent wipe the surface with VOC-compliant solvent and re-prime
before proceeding with the next coat/phase.
Product Instructions PHASE 4:
For complete information associated with the application of Apply Polyglaze AR/AR-OF at a rate of 1 1/4 gallon/100 sqft
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all Polycoat Products decking systems and products, refer (0.51 liters/sqm) or 80 sqft/gallon. Immediately broadcast
to the General Guidelines and Technical Data Sheets of the washed, dry, rounded sand, 20 mesh (0.841 mm), 6.5+ Mohs
Polycoat Products catalog, which describes the products, minimum hardness, at a rate of 20 lbs/100 sqft (1kg/sqm)
surface preparation, job conditions, finishing details and other or as required to achieve a slip-resistant finish, into the wet
necessary information. second coat, covering it completely. This coat will result in an
Coatings Application additional 15 ± 2 dry mils (381 ± 51 microns) thick membrane,
exclusive of aggregate. After allowing to cure, remove all loose
PHASE 1: aggregate, preferably by vacuum.
Check area of application to ensure that it conforms to the
substrate requirements, as stated in the General Guidelines. PHASE 5:
Prime all joints, cracks, flashings with approved primers as Apply desired color of Polyglaze 100/100C/100SC or Polyglaze ®
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specified below in Phase 2. Apply PC-260 over all joints, cracks, AL-50/AL-50SC topcoat at a rate of 1 1/4 gallon/100 sqft (0.51
and flashing. Bridge joints, cracks, and flashings with 4” (10.2 liters/sqm) or 80 sqft/gallon. For best results, use a 3/8”
cm) Straight Jacket Tape, pushing it into the PC-260 with a (0.965 cm) nap phenolic core roller. This coat will result in an
trowel. Using PC-260 as a caulking compound will shorten additional 15 ± 2 dry mils (381 ± 51 microns) thick membrane.
the curing time appreciably over conventional polyurethane
caulks. Over reinforcement tape, apply a stripe coat of PC-260 OPTIONAL FAST CURE:
and taper it onto the adjacent surface. Allow the surface to Basecoat: The addition of PC-50 will shorten cure time to 3-5
cure for 1 to 2 hours. A manufacturer approved single or two- hours for each coat an ambient temperature of 75°F (24°C).
component polyurethane sealant may also be used to bridge Recoats should occur within 12 hours after cure. If re-coat
joints, cracks and flashings. window has passed, then solvent wipe the surface with VOC-
compliant solvent and re-prime with Polyprime U.
PHASE 2
Substrates other than new plywood are to be primed. Primer Topcoat: The addition of Polyglaze Hardener will shorten
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is optional on new plywood. Metal and concrete which have cure time to 2-4 hours for each coat. Recoats should occur
been cleaned should be primed with Polyprime 2180SC at 8-12 hours of when the surface becomes tack-free. If Polyglaze
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a rate of 1 gallon/300 sqft (0.14 liters/sqm) or 300 sqft/gallon. Hardener is used to accelerate curing, then re-coat window
Apply using a brush or phenolic core roller. This will result in for the subsequent coat is reduced to 24 hours after cure. If
a 4 dry mils (102 microns) thick membrane. the recoat window has passed, then solvent wipe the surface
with VOC-compliant solvent and re-prime surface.
Note: For rough or porous concrete or when outgassing is a concern,
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use Polyprime EBF-LV at an approximate rate of 1 gallon/200 sqft SLOPING, CONCRETE REPAIR, CRACK FILLING:
(0.21 liters/sqm) or 200 sqft/gallon; this rate may vary on the porosity For sloping, concrete repair or to fill cracks, use PC-260 neat
of the substrate. Allow primer to become tack free before moving to or add sand/rubber granules from 0.5 to 1.5 by volume into
the Coating Application. The point at which the primer is deemed as
tack free is when the primer passes thumbprint test. The thumbprint mixed PC-260.
test is defined by when a thumbprint is left in the primer and primer
does not transfer to the thumb. If the primer has been allowed to FINISHED SYSTEM:
remain tack free for more than 12 hours, it is necessary to solvent When applied as directed, the Polydeck 150/150 SC Pedestrian
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wipe surface with VOC-compliant solvent and re-prime the surface. Traffic Deck System will provide 52 ± 5 dry mils (1321 ± 125 dry
PHASE 3: microns), exclusive of aggregate, of superior waterproofing
Apply PC-220/220SC to the substrate at a rate of 2 gallon/100 protection.
sqft (0.82 liters/sqm) or 50 sqft/gallon. For best results, use
a 1/8” (0.32 cm) notched trowel or notched squeegee. A 3/8” The system requires a continuous coating application to
(0.965 cm) nap phenolic core roller may be used, but extra minimize lines and/or streaking. Any optional adhesion test
care should be taken to prevent air bubbles. Spread mixed PC- is to be performed seven days after product application.
220/220SC evenly over the entire deck resulting in a 22 ± 2 dry Limitations
mils (559 ± 51 microns) thick membrane. Allow PC-220/220SC The following conditions must not be coated with Polycoat
to cure before proceeding to Phase 4. Recoats must be done Products deck coating systems or products: on grade slabs,
within 24 hours of cure. split slabs with buried membrane, sandwich slabs with

Note: Polycoat basecoats should be applied the same day as the insulation, slabs over unvented metal pan, magnesite, or
primer to avoid missing the primer recoat window. If this is not concrete with a structural integrity less than 3000 psi. Asphalt
possible, broadcast heavy with aggregate into the primer to aid in surfaces and asphalt overlays may be coated with Polycoat
the adhesion of the basecoat to the primer. Do not exceed recoat decking systems if first coated with the Polycoat PC-IM 129.
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