Page 178 - Polycoat 1.1 Table of Contents
P. 178

NEW AND OLD CONCRETE                                  STAINLESS STEEL
        Refer to SSPC-SP13/NACE 6, or ICRI 03732: CSP 3-5.  New   Stainless steel may be grit blasted and degreased before
        concrete must be cured for 28 days prior to product application.   priming. Some stainless steel alloys are so inert that it is not
        Surface must be clean, dry, sound and offer sufficient profile   possible to achieve a satisfactory bond. An adhesion test is
        for product adhesion. Remove all dust, dirt, oil, form release   recommended prior to starting the project.
        agents, curing compounds, salts, efflorescence, laitance and
        other foreign matter by shotblasting and/or suitable chemical   NEW AND OLD CAST IRON
        means, in accordance with local chemical regulations. Rinse   Blast with a steel grit and degrease before priming. Old cast
        thoroughly, to achieve a pH between 8.0 and 11.0. Allow to dry   iron is difficult to prepare for a satisfactory bond.  It can absorb
        completely. If old concrete has a surface that has deteriorated   oil and water soluble contaminants that will keep returning
        to an unacceptably rough surface, Polycoat Products PC-260   to the surface after the coating system has been applied
        or a mixture of Polyprime 21 and sand should be used as a   and affect the coating system adhesion. An adhesion test is
        repair agent for cracks, spalls, bug holes and voids.  Upon full   recommended prior to starting the project.
        cure of the repair agent, prime the entire surface intended   ALL OTHER SURFACES
        for coating.                                          An adhesion test is recommended prior to starting the project.
        CONCRETE SURFACE PREPARATION REFERENCE                Mixing
        ASTM D4258 - Standard practice for cleaning concrete  Polyeuro 5901 may not be diluted under any circumstances. Use
        ASTM D4259 - Standard practice for abrading concrete  appropriate cleaner for purge line and flushing of equipment
        ASTM D4260 - Standard practice for etching concrete   and if spraying stops for periods exceeding the pot life of the
        ASTM F1869 - Standard test method for measuring moisture   material. Thoroughly mix Polyeuro 5901 Side-B (Resin side)
                   vapor      emission rate of concrete       with air driven power equipment until a homogeneous mixture
        ICRI 03732 - Concrete surface preparation             and color is obtained.
        WOOD                                                  Application
        All wood should be clean, dry and free of any knots, splinters,   Both Side-A and Side-B materials should be preconditioned
        oil, grease or other contaminants.  Splintered or rough areas   to 75-80°F (24-27°C) before application.
        should be sanded.  Knots should be repaired using Polycoat
        Products PC-260 with sand.  Upon full cure of the repair agent,   Recommended surface temperature must be at least 5°F (3°C)
        prime the entire surface intended for coating.        above the dew point.
                                                              Polyeuro 5901 should be applied using a plural component,
        STEEL (ATMOSPHERIC AND IMMERSION EXPOSURE)            heated, high pressure 1:1 spray mixing equipment like Graco’s
        Remove all oil, grease, weld spatters and round off any sharp   Reactor, Glass Craft or other equivalent machine may be used.
        edges from surface. Minimum surface preparation is Near
        White Metal Blast Cleaning per SSPC-SP10/NACE 2. Optimum   Both Part-A and Side-B materials should be sprayed at a
        surface profile is 3-4 mils. Prime and shoot Polyeuro  on to   minimum of 2000 psi and at temperatures above 150°F. (66°C).
                                                     ®
        any bare metal the same day as it is cleaned to minimize any   Adequate pressure and temperature should be maintained
        potential flash rusting.                              at all times.
                                                              Polyeuro 5901 should be sprayed in smooth, multidirectional
        ALUMINUM
        Aluminum should be blasted with aluminum oxide or sand,   passes to improve uniform thickness and appearance.
        and not with steel or metal grit.  Excessive blasting may   Storage
        result in a warped or deformed surface. After blasting, wash   Polyeuro 5901 has a shelf life of six (6) months from date
        aluminum with a commer-cially available aluminum cleaner.     of manufacture in original, factory-sealed containers when
        Allow to dry, then prime.                             stored indoors at a temperature between 60-95°F (15-35°C).
        BRASS AND COPPER                                      Avoid freezing temperatures.
        Brass and copper should be blasted with sand, and not   Store drums on wooden pallets to avoid direct contact with
        with steel or metal grit. Remove all dust and grease prior to   the ground.
        applying primer.
                                                              If stored for a long period of time, rotate Side-A and Side-B
        GALVANIZED SURFACES                                   drums regularly
        Clean and degrease any contaminated surfaces before   Limitations
        priming.  Do not blast galvanized surfaces with an abrasive   Do not open until ready to use. Both Side-A and Side-B
        grit. An adhesion test is recommended prior to starting the   containers must be fitted with a desiccant device during use.
        project.
                                                              Warning
        FIBERGLASS REINFORCED PLASTIC
        The gel coat should be lightly blasted or sanded with 80 grit   This product contains Isocyanates and Curative Material.
        sandpaper and cleaned.

        PLASTIC FOAMS
        Enhanced adhesion is obtained when the foam is mechanically
        abraded. When coating polystyrene, do not use a solvent-
        based primer.
        TEXTILES, CANVAS, FABRICS
        Adhesion to most fabrics, geothermal membranes and textiles
        does not require a primer.





        POLYCOAT PRODUCTS TEL 562.802.8834  |  FAX 562.921.7363                                           Section 9.2
        wpsales@polycoatusa.com  |  www.polycoatusa.com
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