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TECHNICAL DATA SHEET
                                                                          POLYCOAT  TUFFSHIELD  II HAR
                                                                                                          ®
                                                                  High Abrasion Resistance Spray Elastomer Coating





            Product Description
            Polycoat Tuffshield II HAR (High Abrasion Resistance) is a   Technical Data (Based on Draw Down Film)
            revolutionary fast set, 100% solids, flexible two component   Mix Ratio by Volume                 1A : 1B
            spray elastomer that gives outstanding physical performance   Pot Life @ 160ºF (66ºC), 50% R.H.  2-4 Seconds
            against abrasion tear and impact. It is designed to give
            exceptional values including tensile, high tear and impact   Tack-Free Time (thickness & substrate   20-40 seconds
            resistance in severe demanding applications against abrasion   temperature dependent)
            and corrosion. It may be applied in single or multiple   Recoat Time                             < 1 hour
            applications without appreciable sagging and is relatively   Viscosity cps at 150-160°F (66.5-71°C)
            insensitive to moisture and temperature allowing application   Side-A                            200 ± 20
            in most temperatures. Its extremely fast gel time makes it   Side-B                              200 ± 20
            suitable for applications down to -20°F (-28.89°C).
                                                                  Density ( (Side-A & Side-B Combined)     9.28 lbs/gal
             Features                                                                                      (1110 kg/m³)
              •  Coats Carbon or Mild Steel Metals without Primer  Flash Point                          > 200°F (93.3°C)
              •  Excellent Impact Dampening                       Hardness, ASTM D2240                       42 ± 5 D
              •  Excellent Thermal Stability                      Tensile Strength, ASTM D412*           3200 ± 300 psi
              •  Exceptional Abrasion Resistance                                                         (22.1 ± 2 MPa)
              •  Exceptional Hydrolytic Stability                 Elongation, ASTM D412*                  275% ± 50%
              •  Good Chemical Resistance                         Tear Resistance, ASTM D412*              350 ± 50 pli
              •  High Tear and Impact Resistance                                                         (62 ± 8.7 kNm)
              •  Low Temperature Flexibility                      Service Temperature - Dry              -40°F to 250°F
              •  Zero VOC (100% Solids)                                                                  -40°C to 121°C
                                                                                                          40°F to 120°F
             Typical Uses                                         Service Temperature - Wet            4.44°C to 48.89°C
            With its durable characteristics, Polycoat Tuffshield II HAR is   Water Vapor Permeability, ASTM E96  1.340 perm-inch
            intended to use as a protective lining and coating on interior
            of concrete, masonry and metal structures in various facilities   Volatile Organic Compounds, (Side-A & Side-B   0 lbs/gal
            like:                                                 Combined) ASTM D2369-81                  (0 gm/liter)
              •  Cargo Containers                                 Abrasion Resistance ASTM D4060 1 kg wt 1000 cycles:  39 mg
                                                                  H-18 Wheel Weight Loss
              •  Dredging                                         CS17 Wheel Weight Loss                      0 8 mg
              •  Industrial and Manufacturing Facilities          Recommended Applied Thickness         > 2 mm (0.1 cm)
              •  Landfill Containment                             Return to Service: Foot Traffic           2-4 hours
              •  Marine Environments
              •  Mining Operations                                Return to Service: Full Service          10-24 hours
              •  Petrol Refineries                                Water Absorption, ASTM D471 (maximum 74°F   < 0.5%
                                                                  or 23°C, 24 hours
              •  Secondary Containment
              •  Water and Waste Water Treatment                  Crack Bridging, ASTM C836 (-13°F or -25°C,   Pass
                                                                  1.6mm crack, 25 cycles)
                                                                  Impact Resistance @ 77°F  or 25°C (ASTM G14)  > 200 lbs (>90 kg)
             Packaging
                                                                  Pull-Off Strength (minimum), ASTM D4541:   Excellent
                                                                  Inter-Coat Adhesion (within recoat time)
              10-gallon kit   5 gallons (18.9 liters) Side-A and 5
                              gallons (18.9 liters) Side-B        Concrete (Shot blasted profile), substrate failure   >500 psi (3.4 MPa)
                                                                  occurred
                                                                  Concrete (Primed), substrate failure occurred  >500 psi (3.4 MPa)
              100-gallon kit  50 gallons (189 liters) Side-A and 50
                              gallons (189 liters) Side-B         Steel (90 um blast profile)         >900 psi (6.2 MPa)
                                                                  Lineal Shrinkage                            1 - 2%
            Colors                                                Flexibility (1/8” [3mm] Mendrel Bend Test),   Pass
                                                                  ASTM D1737
            Clear/Neutral. Custom colors are available upon request. Color
            Packs, when used, must be added to Side-B.            Resistance to Weathering, ASTM G-23  No cracking or
                                                                  (Type QUV Weatherometer-3000 hrs exposure)  blistering. Color
            Due to its aromatic composition, Polycoat  Tuffshield II HAR                             change, gloss reduction
            will tend to yellow or darken in color and will become flat                              & chalking are noted.
            after exposure to UV light.                           *These physical properties from sample sprayed with Graco Foam Cat 200 @ 2000 psi minimum,
                                                                  with Gusmer GX7-400 mechanical purge gun @ 150-160°F (65°C to 71°C)  blistering. Color change,
                                                                  gloss reduction & chalking are noted..  Different machine and parameter will change these
                                                                  properties.  User should perform their own independent testing as properties are approximate..

        POLYCOAT PRODUCTS TEL 562.802.8834  |  FAX 562.921.7363
        info@polycoatusa.com  |  www.polycoatusa.com
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