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TECHNICAL DATA SHEET
                                                                               POLYCOAT TUFFSHIELD  801
                                                                                                              ®
                                                                          High Performance Spray Elastomer Coating





            Product Description
            Polycoat Tuffshield 801 is an unique high tensile and tear   Technical Data (Based on Draw Down Film)
            resistance, rapid curing, 100% solids, flexible, two component,   Mix Ratio by Volume             1A : 1B
            spray elastomer that can be applied to suitably prepared   Pot Life @ 160ºF (66ºC), 50% R.H.  2-4 Seconds
            concrete and metal surfaces. Its extremely fast gel time
            makes it suitable for applications down to -20°F (-28.89°C).   Tack-Free Time (thickness & substrate   20-40 seconds
            It may be applied in single or multiple applications without   temperature dependent)
            appreciable sagging and is relatively insensitive to moisture   Recoat Time                     0-6 hours
            and temperature allowing application in most temperatures.   Viscosity cps at 150-160°F (66.5-71°C)
             Features                                             Side-A                                     200 ± 20
                                                                  Side-B
                                                                                                             300 ± 20
              •  Excellent Tensile and Tear Resistance
                                                                                                           9.51 lbs/gal
              •  Excellent Thermal Stability                      Density  (Side-A & Side-B Combined)     (1140 kg/m³)
              •  Good Chemical Resistance                         Flash Point                           > 200°F (93.3°C)
              •  Low Temperature Flexibility
              •  Meets USDA Criteria                              Hardness, ASTM D2240                       50 ± 5 D
              •  Superior Abrasion and Impact Resistance          Tensile Strength, ASTM D412*           3800 ± 300 psi
              •  Superior Hydrocarbon Resistance                                                         (26.1 ± 2 MPa)
              •  Zero VOC (100% Solids)                           Elongation, ASTM D412*                  375% ± 50%
                                                                  Tear Resistance, ASTM D412*              425 ± 50 pli
             Typical Uses                                                                                (75 ± 8.7 kNm)
              •  Blast Control or Mitigation                      Service Temperature - Dry              -40°F to 250°F
              •  Cargo Containers                                                                       (-40°C to 121°C)
              •  Cold-Storage Facilities                          Service Temperature - Wet               40°F to 120°F
              •  Fertilizer Plants                                                                    (4.44°C to 48.89°C)
              •  Food-Processing Plants                           Water Vapor Permeability, ASTM E96    0.461 perm-inch
              •  Industrial and Manufacturing Facilities          Volatile Organic Compounds,  (Side-A & Side-B   0 lbs/gal
              •  Landfill Containment                             Combined) ASTM D2369-81                   0 gm/liter
              •  Offshore Rigs and Platforms                      Abrasion Resistance ASTM-D4060 1 kg wt 1000
              •  Parking-Garage Decks                             cycles:                                    7.41 mg
                                                                  CS-17 Wheel Weight Loss
              •  Power Plants
              •  Refineries                                       Recommended Applied Thickness         > 2 mm (0.1 cm)
              •  Secondary Containment                            Return to Service: Foot Traffic           1-4 hours
              •  Structural Steel                                 Return to Service: Full Service          10-24 hours
              •  Walkways and Balconies                           Water Absorption, ASTM D471 (maximum 74°F   < 0.5%
                                                                  or 23°C, 24 hours
             Packaging                                            Crack Bridging, ASTM C836 (-13°F or -25°C,   Pass
                                                                  1.6mm crack, 25 cycles)
              10-gallon kit   5 gallons (18.9 liters) Side-A and 5   Impact Resistance @77°F  or 25°C (ASTM G14)  > 200 lbs (>90 kg)
                              gallons (18.9 liters) Side-B
                                                                  Pull-Off Strength (minimum), ASTM D4541:   Excellent
                                                                  Inter-Coat Adhesion (within recoat time)
              100-gallon kit  50 gallons (189 liters) Side-A and 50
                              gallons (189 liters) Side-B         Concrete (Shot blasted profile), substrate failure   >500 psi (3.4 MPa)
                                                                  occurred
            Colors                                                Concrete (Primed), substrate failure occurred  >500 psi (3.4 MPa)
            Clear/Neutral. Custom colors are available upon request. Color   Steel (90 um blast profile)  >900 psi (6.2 MPa)
            Packs, when used, must be added to Side-B.
                                                                  Lineal Shrinkage                            1 - 2%
            Due to its aromatic composition, Polycoat Tuffshield 801 will
            tend to yellow or darken in color and will become flat after   Flexibility (1/8” [3mm] Mendrel Bend Test),   Pass
                                                                  ASTM D1737
            expo sure to UV light.
                                                                  Resistance to Weathering, ASTM G-23  No cracking or
            Coverage                                              (Type QUV Weatherometer-3000 hrs exposure)  blistering. Color
            Polycoat Tuffshield 801 may be applied at any rate to achieve                            change, gloss reduction
                                                                                                     & chalking are noted.
            desired thickness.  Theoretical coverage for 1 mil (0.254
            microns) thickness is one gallon per 1600 sqft (3.78 liters per   *These physical properties from sample sprayed with Graco Foam Cat 200 @ 2000 psi minimum,
            149 sqm).                                             with Gusmer GX7-400 mechanical purge gun @ 150-160°F (65°C to 71°C)  blistering. Color change,
                                                                  gloss reduction & chalking are noted..  Different machine and parameter will change these
                                                                  properties.  User should perform their own independent testing as properties are approximate,
        POLYCOAT PRODUCTS TEL 562.802.8834  |  FAX 562.921.7363
        info@polycoatusa.com  |  www.polycoatusa.com
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