Page 65 - Polycoat 10.2 Technical Data Sheet Polycaulk 82
P. 65

Colors                                                Aluminum should be blasted with aluminum oxide or sand,
        Clear/Neutral. Custom colors are available upon request.     and not with steel or metal grit. Excessive blasting may
        Color Packs, when used, must be added to Side-B.      result in a warped or deformed surface. After blasting, wash
                                                              aluminum with a commercially available aluminum cleaner.
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        Due to its aromatic composition, Polyeuro  5502 will tend to   Allow to dry, then prime.
        yellow or darken in color and will become flat after exposure to
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        UV light. A topcoat can be applied to Polyeuro  5502 within six   BRASS AND COPPER
        hours of application with an aliphatic polyurethane/polyurea   Brass and copper should be blasted with sand, and not
        coating for a colorfast finish.                       with steel or metal grit. Remove all dust and grease prior to
                                                              applying primer.
        Coverage
        Polyeuro  5502 may be applied at any rate to achieve desired   GALVANIZED SURFACES
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        thickness. Theoretical coverage for 1 mil (0.254 microns)   Clean and degrease any contaminated surfaces before
        thickness is one gallon per 1600 sqft (3.78 liters per 149 sqm).  priming.  Do not blast galvanized surfaces with an abrasive
        Estimating Formula: (1600 sqft per gal /Dry Mil Thickness) x   grit. An adhesion test is recommended prior to starting the
        Solids Content = Application Rate per gallon.         project.
        Surface Preparation                                   FIBERGLASS REINFORCED PLASTIC
        In general, coating performance and adhesion are directly   The gel coat should be lightly blasted or sanded with 80 grit
        proportional to surface preparation. Most failures in the   sandpaper and cleaned.
        performance of surface coatings can be attributed to poor
        surface preparation. Polyurea coatings rely on the structural   PLASTIC FOAMS
        strength of the substrate to which they are applied. All surfaces   Enhanced adhesion is obtained when the foam is mechanically
        must be free of dust, dirt, oil, grease, rust, corrosion and other   abraded. When coating polystyrene, do not use a solvent-
        contaminants. When coating previously used substrates, it is   based primer.
        important to consider the possibility of substrate absorption,   TEXTILES, CANVAS, FABRICS
        which may affect the adhesion of the coating system,   Adhesion to most fabrics, geothermal membranes and textiles
        regardless of the surface preparation. Polycoat recognizes   does not require a primer.
        the potential for unique substrates from one project to another.
        The following information is for general reference. For project-  STAINLESS STEEL
        specific questions, contact Polycoat.                 Stainless steel may be grit blasted and degreased before
                                                              priming. Some stainless steel alloys are so inert that it is not
        NEW AND OLD CONCRETE                                  possible to achieve a satisfactory bond. An adhesion test is
        Refer to SSPC-SP13/NACE 6, or ICRI 03732: CSP 3-5.  New   recommended prior to starting the project.
        concrete must be cured for 28 days prior to product application.
        Surface must be clean, dry, sound and offer sufficient profile   NEW AND OLD CAST IRON
        for product adhesion. Remove all dust, dirt, oil, form release   Blast with a steel grit and degrease before priming. Old cast
        agents, curing compounds, salts, efflorescence, laitance and   iron is difficult to prepare for a satisfactory bond.  It can absorb
        other foreign matter by shotblasting and/or suitable chemical   oil and water soluble contaminants that will keep returning
        means, in accordance with local chemical regulations. Rinse   to the surface after the coating system has been applied
        thoroughly to achieve a pH between 8.0 and 11.0. Allow to dry   and affect the coating system adhesion. An adhesion test is
        completely. If old concrete has a surface that has deteriorated   recommended prior to starting the project.
        to an unacceptably rough surface, PC-260 or a mixture of
        Polyprime  21 and sand should be used as a repair agent   ALL OTHER SURFACES
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        for cracks, spalls, bug holes and voids.  Upon full cure of the   An adhesion test is recommended prior to starting the project.
        repair agent, prime the entire surface intended for coating.  Mixing
                                                              Polyeuro  5502 may NOT be diluted under any circumstances.
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        CONCRETE SURFACE PREPARATION REFERENCE                                     ®
        ASTM D4258 - Standard practice for cleaning concrete. ASTM   Thoroughly mix Polyeuro  5502 Side-B (Resin side) with air
        D4259 - Standard practice for abrading concrete. ASTM D4260 -   driven power equipment until a homogeneous mixture and
        Standard practice for etching concrete. ASTM F1869 - Standard   color is attained.
        test method for measuring moisture vapor emission rate of   Application
        concrete. ICRI 03732 - Concrete surface preparation.  Both Side-A and Side-B materials should be preconditioned to
        WOOD                                                  75-80°F (24-27°C) before application. Recommended surface
        All wood should be clean, dry and free of any knots, splinters,   temperature must be at least 5°F (3°C) above the dew point.
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        oil, grease or other contaminants.  Splintered or rough areas   Polyeuro  5502 should be applied using a plural component,
        should be sanded.  Knots should be repaired using PC-260   heated, high pressure 1:1 spray mixing equipment like Graco’s
        with sand.  Upon full cure of the repair agent, prime the entire   Reactor, Glass Craft or other equivalent machine may be used.
        surface intended for coating.                         Both Side-A and Side-B materials should be sprayed at a
                                                              minimum of 2000 psi and at temperatures above 150°F (66°C).
        STEEL (ATMOSPHERIC AND IMMERSION EXPOSURE)            Adequate pressure and temperature should be maintained
        Remove all oil, grease, weld spatters and round off any sharp   at all times. Polyeuro  5502 should be sprayed in smooth,
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        edges from surface. Minimum surface preparation is Near   multidirectional passes to improve uniform thickness and
        White Metal Blast Cleaning per SSPC-SP10/NACE 2. Optimum   appearance.
        surface profile is 2-3 mils. Prime and shoot Polyeuro 5502
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        onto any bare metal the same day as it is cleaned to minimize   Storage ®
        any potential flash rusting.                          Polyeuro  5502 has a shelf life of one (1) year from date of
                                                              manufacture in original, factory-sealed containers when stored
                                                              indoors at a temperature between 60-95°F (15-35°C). Side-A
        ALUMINUM


        POLYCOAT PRODUCTS TEL 562.802.8834  |  FAX 562.921.7363                                           Section 9.1
        wpsales@polycoatusa.com  |  www.polycoatusa.com
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