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TECHNICAL DATA SHEET I SECTION 8.1
PIPEPRO ULTRA
Two Component, 100% Solids, Polyurethane Coating

Product Description Technical Data (Based on Draw Down Film)
PipePro Ultra is a direct‐to‐metal, quick‐set, two component,
100% solids polyurethane designed to protect pipelines from Initial Setting Time @70°F (20°C) <5 minutes (set time
may be adjusted
corrosion and abrasion. It is especially formulated for Water depending on
Transmission Piping and Piping ID/OD applications. production needs)
PipePro Ultra is a high performance 100% solids structural Curing Time Before Handling @70°F (20°C) 5-20 minutes
polyurethane which is designed specifically for steel, ductile
iron, and concrete pipe. Persistent adhesion and high impact Ultimate Cure @70°F (20°C) < 7 days
resistance allows it to be utilized in the severest environments. Recoat Time (Temp/Thickness 1 – 3 hours
Dependent) @70°F (20°C)
Approvals
Meets the requirements of AWWA C222-18. % Solids Content by Volume 100%
Theoretical Coverage 1604 sqft/US gal/mil
Certified to NSF/ANSI Standard 61 by NSF for lining portable (1000 sqm/liter/micron)
water tanks, pipes, valves, and fittings
Adhesion to Steel, ASTM D4541 > 1,500 psi
Pipes > 4”, Valves and Fittings > 4”, Tanks > 1000 gallons (3785
liter): thickness of 20-120 mils (508-3048 microns) Hardness, ASTM D2240 80 ± 3 Shore D
Shore D
Features Flexibility, ASTM D522 No Cracking or
• 1:1 Mix Ratio Delamination - 2”
Mandrel
• Abrasion and Impact Resistant
• Excellent adhesion directly to steel and ductile iron Abrasion Resistance (CS17, 1000 74 mg
grams weight, 1000 revolutions), ASTM
• Fast Curing for increased productivity and short turn‐ D4060
around time Resistance to Cathodic Disbondment, < 8 mm average results
• High Tensile Strength ASTM G95‐07(13)
• Horizontal Surface Application Chemical Resistance, ASTM D543 < 5% Change in mass,
• Low Temperature Flexibility length and width
(10% Sulfuric Acid,
• Plural Component Spray Application 30% Sodium Chloride,
• Quick Gel Time 30% Sodium Hydroxide,
• Unlimited film build with single multi‐pass application No.2 Diesel Fuel)
(25 to 35 mils for most steel applications) Dielectric Strength, ASTM D149 769 volts per mil
• Zero VOC (100% Solids) Volatile Organic Compounds, (Side-A & B 0 lbs/gal
combined) ASTM D2369-81 0 gm/liter
Typical Uses
Impact Resistance, ASTM G14 125.8 in. lbs.
• Buried Tank Exteriors Accelerated Weathering, ASTM G154 No Cracking; some
• Penstocks chalking & darkening
• Piping ID/OD Water Absorption, ASTM D570 1.33 %
• Power Plants
• Steel Pilings Tear Strength, ASTM D624 450 ± 50 pli
• Steel Pipeline Exteriors 78.9 ± 8.8 kN/m
• Steel Pipe Linings and Repair Tensile Strength, ASTM D412 5000 ± 500 psi
• Steel Poles (above & below ground) 34.5 ± 3.4 MPa
• Storage Tanks Elongation ASTM D412 5% ± 2%
• Water Transmission Piping
Colors
Blue, black, grey, and white.
Packaging
Coverage
10-gallon pail 5 gallons (18.9 liters) Side-A and 5 PipePro Ultra may be applied at any rate to achieve desired
kit gallons (18.9 liters) Side-B thickness. Theoretical coverage for 1 mil (0.254 microns)
thickness is one gallon per 1600 sqft (3.78 liters per 149 sqm).
100-gallon 50 gallons (189 liters) Side-A and 50 Estimating Formula: (1600 sqft per gal /Dry Mil Thickness) x
drum kit gallons (189 liters) Side-B Solids Content = Application Rate per gallon.
Surface Preparation
Ensure the surface is clean, dry and uncontaminated in
540-gallon tote 270 gallons (1022 liters) Side-A and accordance with SSPC‐SP1. Continue only if the substrate
kit 50 gallons (1022 liters) Side-B temperature is more than 5°F (3°C) above the dew point

POLYCOAT PRODUCTS TEL 562.802.8834 | FAX 562.921.7363 Section 8.1
info@polycoatusa.com | www.polycoatusa.com