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TECHNICAL DATA SHEET
THEMECOAT 5#
®
Rigid Polyurethane Foam System

PRODUCT DESCRIPTION TYPICAL PROPERTIES SIDE-A (ISO)
Themecoat 5# polyurethane foam systems are designed for Viscosity, cps @ 77ºF (25ºC) 150-200
®
molding and void filling application. Themecoat 5# can be
®
designed to meet a variety of reactivity requirement without Specific Gravity @ 77ºF (25ºC) 1.23
sacrificing product quality and can be formulated to a wide Appearance @ 77ºF (25ºC) Liquid
range of densities from 4 to 25 lbs/ft (64-401 kg/m ). The
3
3
unique handling characteristics of the Themecoat 5# series TYPICAL PROPERTIES SIDE-B (POLYOL BLEND)
®
system provide ease of mixing by hands or machine to Viscosity, cps@ 77ºF (25ºC) 700-1100
produce a uniform product with excellent cell structure. This Specific Gravity @ 77ºF (25ºC) 1.04
product does not contain any CFC blowing agent or other Appearance @ 77ºF (25ºC) Viscous Liquid
Ozone Depleting chemical.

TYPICAL PHYSICAL PROPERTIES
TYPICAL USES
The Themecoat 5# series systems have been formulated for Density, PFC - ASTM-1638 5
®
use in the manufacturing of molded picture frames, furniture Compresive Strength - ASTM 1621 250 psi
parts, structure floats and other design application. (1.7 MPa)
Tensile Strength - ASTM 1623 190 psi
(1.3 MPa)
PACKAGING
105 psi
10-gallon kit: 5 gallon (18.9 liters) pail of Side-A and 5-gallon Shear Strength - ASTM C-273 (1.7 MPa)
(18.9 liters) pail of Side-B.
100-gallon kit: 50 gallon (189 liters) drum of Side-A and PROCESSING CHARACTERISTICS @ 74ºF (25ºC)
50-gallon (189 liters) drum of Side-B. Ratio, by Volume A:B 1:1
500-gallon kit: 250 gallon (945 liters) tote of Side-A and 250 Cream Time 8-10 Seconds
gallon (945 liters) tote of Side-B.

SAFETY
STORAGE AND HANDLING Appropriate literature has been assembled which provides
Containers for Side-A and Side-B should be kept tightly information concerning the health and safety precautions
closed to prevent moisture contamination. Do not reseal if that must be observed when handling any of the products
contamination is suspected. Use of a dry nitrogen blanket listed above. Before working with these products, it is your
for partial drums is recommended. Side-A may be stored responsibility to read and become familiar with the available
at ambient temperatures. Storage for Side-A should be information on its hazards, proper use and handling. This
maintained between 77°F (25°C) and 95°F (35°C). For best is extremely important and cannot be overemphasized.
results, this product should not be allowed to freeze, although Information is available in several forms, e.g. material safety
it may be re-heated in a well ventilated oven for a period of data sheets and product labels. To obtain this information,
time to re-liquefy solid particles. contact your Polycoat Products. representative.
To avoid product degradation, product temperature during
re- heating should not exceed 140°F (60°C). An additional
note of caution is that exposure to temperatures over 400°F
(204°C) can create excessive pressure potentially causing
containers to rupture. Do not breathe aerosol or vapors and
avoid contact with skin and eyes. Exposure to vapors of heated
MDI can be dangerous. To heat product properly, use well
ventilated convection ovens or other methods that distribute
heat evenly. Avoid using drum heaters or other heat sources
that may cause excessive local heating.

POLYCOAT PRODUCTS TEL 562.802.8834 | FAX 562.921.7363
info@polycoatusa.com | www.polycoatusa.com